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CNC Machining Surface Finishing

The surface finishing process is the final step in CNC machining. Different techniques eliminate surface irregularities, improve part appearance, and add strength and resistance for increased functionality. The finishing technique you use depends on specific requirements, such as industry standards, the application of the part, and the materials you are working with.

At Richconn, we're quality-driven and ready to Custom Manufacturing parts for a variety of uses. Whether you insist on tight dimensional tolerances and a smooth finish, or you need additional corrosion and wear resistance, our surface finishes services for CNC machining can produce exactly what you need.

What is a surface finish?

CNC machining is subtractive and may leave tool marks or surface imperfections on the final part.The standard surface finish of CNC machined parts reduces the roughness, wear resistance, and other cosmetic properties of custom metal parts, while also improving aesthetics and functionality.

Some common types of CNC surface finish include:

Machined
 Bead blasting
 Wet sanding
 Fire polishing
 Steam polishing

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5 Common CNC Machining Surface Finishes

If you are working with plastics or similar non-metallic materials, choose your surface finish carefully. Pay attention to the application, texture, and strength of the material and component, and avoid using high-temperature or heavy-impact techniques on softer components.

These are some common machining finishes for plastics and similar materials - consider each finish to determine which solution best meets your requirements and preferences.

1. Machining

Machined parts are fresh off the line with slight tool marks and average surface roughness, and many are molded to already have a specific texture or finished look. The average roughness of a part is the difference between the actual machining and the ideal machined surface roughness and may vary from use case to use case.

Benefits of machined finishes include consistency across multiple units and the tightest dimensional tolerances. Machined finishes can support any material and are ideal for parts that require extremely tight tolerances and dimensional integrity rather than aesthetics. The disadvantages of this surface finish are visible tool marks on the final part and a lack of protective coatings.

2. Bead blasting

Bead blasting is a finishing technique in which parts with small glass beads are blasted by means of a pressurized air gun. This process primarily improves aesthetics to create a matte or satin finish with a light texture. It is a primary surface treatment that mechanically alters the surface by removing excess material to alter or remove machining marks, resulting in a smooth surface.

An advantage of beadblasting is its uniform and textured surface. However, it has little effect on tolerances and can affect critical dimensions of the surface. It is also a manual process that can vary in terms of air pressure and the size of the glass beads, so the results are not always the same.

If beading plastic parts, make sure they can withstand impact. If not, consider injection molding as an alternative to achieving a matte finish.

3. Wet sanding

Wet sanding is ideal for finishing plastic parts in preparation for paint or varnish polishing. The process consists of using fine grit silicon carbide sandpaper soaked in water and then sanding gently in a circular motion. Transitioning from medium to low grit sandpaper helps to finish the part with a smoother surface.

After smoothing, you can apply and polish a plastic-safe varnish to promote shine and luster.

4. Fire Polishing

Fire polishing is not suitable for all plastic and glass parts, but it is a very effective way to finish CNC parts if the material can withstand the temperature. The operator uses an open flame to melt the surface layer of the part, keeping the flame at a specific temperature and angle at all times. When the surface reaches a partial melting point, it begins to strain and move, creating a smooth, polished surface.

Depending on the material you're finishing, fire polishing may turn a part with a cloudy surface into a clear, flat surface. Fire polishing also reduces any bumps or bulges that form during the manufacturing process.

Since fire polishing involves an open flame and careful application, it is best left to trained professionals with experience working with plastic CNC parts.

5. Vapor polishing

Polishing plastics with chemical vapors is an effective way to clarify matte, opaque or dull plastics, leaving the final part smooth and shiny. You can use a polishing wheel to smooth edges and inconsistencies while enhancing the natural qualities of the material. CNC parts with highly visible defects may need to be polished before applying vapor polishing.

Can you combine multiple finishes?

Yes, you can combine different CNC surface finishes to take advantage of their different properties. For example, sandblasting helps create a specific matte texture before applying another finish.

What is the purpose of surface finishing?

The final stage of the CNC machining process is CNC machining surface finish, which removes imperfections from a part in order to achieve a smooth, aesthetically pleasing surface while forging a stronger part that is more resistant to corrosion and wear.

Surface Roughness and Surface Finish describe the physical surface of a part, while Surface Finish refers to a specific process that creates a smooth and strong surface. Some methods add material, while others subtract or use heat and other techniques to alter the surface.

Surface finish typically consists of three characteristics, including the layup of the part, roughness, and corrugation.

How to Prepare Parts Before Applying a Surface Finish

In some cases, you may need to mask holes and other critical areas before applying a surface finish to a CNC part. Masking protects the surface or hole from additional layers that add thickness and may interfere with the tight tolerances of the part and other components such as press fit and threaded holes.

Components with holes should be plugged with rubber or masking paint. They are removed once the finishing process is complete and has had enough time to cure properly.

Some surface finishing techniques are more complex than others. For example, wet sanding plastic parts usually requires wiping and resetting the applicator throughout the process, while flame and steam polishing require less manual involvement.

Before selecting and applying a surface finish, consider how each part interacts with other components, including how often they come into contact and the amount of force or resistance. This will help you select the proper level of surface protection to keep the component structurally intact after machining.

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